Case Study

Delivering End-to-End Industrial Automation Lines for the Energy Sector

T&S delivered three turnkey automated production lines for an energy-industry manufacturer under a fixed-price, 14-month engagement - from process engineering to on-site SAT.

Launch Date
June 14, 2026
Expertises / sectors
Energy
Manufacturing & Industry
Client
Confidential - Major energy-industry manufacturer
Technology and tools
Industrial process engineering; Production line design; Automation development; Robotics / collaborative robots; Electrical integration; MTM methodology; PFMEA; Site Acceptance Testing (SAT)
Project

Energy-industry manufacturers are investing in advanced industrial automation to improve production capacity, reliability and efficiency. To support a major deployment program, T&S delivered a complete end-to-end automation solution covering process engineering, mechanical studies, automation development, assembly and on-site commissioning - the realisation of three automated production lines under a fixed-price engagement within 14 months.

Client context

The client, a major player in the energy industry, needed several automated production lines for high-volume manufacturing. The program required strong coordination across process engineering, mechanical design, electrical integration, automation and industrial realisation, plus a turnkey execution model reducing coordination complexity across suppliers and stakeholders, managed end to end from process definition to final site acceptance testing.

Business challenges

  • Synchronise engineering studies, supplier management, automation integration, manufacturing prep and on-site installation across multiple lines simultaneously
  • Maintain schedule control while ensuring production quality and commissioning readiness
  • Guarantee consistency between process design, mechanical systems, robotics and automation architecture
  • Coordinate assembly, wiring, testing and debugging across T&S facilities, suppliers and the customer site

The T&S solution

T&S delivered a comprehensive end-to-end industrial engineering approach from process definition to site acceptance testing. It began with process engineering and layout definition to structure production workflows, including material and supplier choices, time balancing and MTM analysis. Mechanical, electrical, automation and robotics studies followed - conveyors, lifting stations, electrical CAD, automation programming, kinematics, testing and collaborative-robot integration. T&S then managed realisation of the lines within its facilities (supply coordination, mounting, wiring, testing, debugging) before shipment, with final installation and site acceptance testing (SAT) performed at the customer site to validate operational readiness.

Technologies & expertise

  • Industrial process engineering
  • Production line design
  • Automation development
  • Robotics / collaborative robots
  • Electrical integration
  • MTM methodology
  • PFMEA
  • Site Acceptance Testing (SAT)

Results & business value

  • Three industrial production lines deployed under a controlled, fixed-price framework
  • Simplified project coordination and improved execution continuity across all phases
  • Faster deployment readiness with reinforced production reliability and quality control
  • Demonstrated capability to manage large-scale industrial automation programs end to end

Conclusion

The engagement highlights T&S's expertise in delivering end-to-end industrial automation for complex energy-sector manufacturing, from integrated engineering through automation, robotics and on-site realisation.

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