Case Study

Accelerating Automation and Industrial IT for Injectable Drug Production

T&S delivered validated automation and industrial IT for a new injectable-drug production line, integrating Rockwell systems, HMI/visualisation and process simulation.

Launch Date
June 14, 2026
Expertises / sectors
Healthcare & Life Sciences
Manufacturing & Industry
Client
Confidential - Global pharmaceutical company
Technology and tools
Rockwell automation systems; Industrial IT; HMI development; Industrial visualisation software; Workflow / process simulation; Validation & commissioning
Project

Pharmaceutical manufacturers face pressure to scale production while maintaining strict quality, compliance and efficiency. To support the launch of a new injectable-drug production line, a global pharmaceutical company partnered with T&S to strengthen its automation and industrial-IT environment, delivering validated automation systems for large-scale manufacturing of therapies targeting gastroenterology, diabetes and obesity.

Client context

The client, a major international pharmaceutical company, was investing in a new high-capacity line for injectable therapies - a large-scale program with significant operational complexity, multiple stakeholders and ambitious production-readiness objectives, requiring robust automation ensuring process reliability, traceability and continuity within a regulated framework.

Business challenges

  • Coordinate industrial automation, industrial IT and production workflows in a highly regulated environment
  • Meet rapid commissioning timelines for manufacturing readiness
  • Ensure automation scales efficiently while maintaining process consistency and validation traceability
  • Operate visualisation interfaces, workflow simulations and integrations reliably within a complex ecosystem

The T&S solution

T&S applied a multidisciplinary approach across automation integration, industrial IT and production-system validation. The teams ran workflow and process-simulation activities to optimise flows and anticipate constraints before deployment, integrated Rockwell automation systems for reliable coordination between equipment and supervisory systems, and developed HMI and visualisation software adapted to the line to improve operational monitoring and operator efficiency. T&S then contributed to system validation and commissioning to ensure production readiness and support manufacturing startup within the regulated environment.

Technologies & expertise

  • Rockwell automation systems
  • Industrial IT
  • HMI development
  • Industrial visualisation software
  • Workflow / process simulation
  • Validation & commissioning

Results & business value

  • Successful deployment of validated automation systems for the new injectable-drug line
  • Accelerated production readiness and manufacturing startup
  • Improved operational scalability and reliability via standardised automation and visualisation
  • Reinforced ability to scale manufacturing while maintaining compliance and process consistency

Conclusion

The project highlights T&S's expertise in industrial automation and industrial IT for regulated pharmaceutical manufacturing, demonstrating the critical role of automation and industrial digitalisation in scaling injectable-therapy production.

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